FORD 1930-1959
   
8 H.P. Popular, Eight, Anglia (1936-54)
Engine
Bore & Stroke 56.6mm x 92.5mm
Displacement 933cc
Firing order 1,2,4,3
Oil pressure (hot) 30 lb./sq. in.


Fuel Supply
Carburetor Zenith D/D
Choke 19 mm
Main 70
Compensating 65
Starter 110
Slow Running 60


Valving
Intake tappet clearance 0.0115" - 0.0135" (cold)
Exhaust tappet clearance 0.015" - 0.017" (cold)
Valve-timing indication Timing wheels
Intake valve opens 9½° BTDC at 0.015" clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.020" - 0.022"
Ignition timing indication Offset drive timing pin
Ignition timing 9° BTDC


Clutch
Clutch type Single Dry Plate
Clutch linings Woven asbestos


Brakes
Brake type Mechanical 4-wheel
Brake linings Woven asbestos


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 1° 30'
Caster angle 4° 15'
King pin angle 8° 15'

10 H.P. De Luxe, Ten, and Prefect (1936-54)
Engine
Bore & Stroke 63.5mm x 92.5mm
Displacement 1172cc
Firing order 1,2,4,3
Oil pressure (hot) 30 lb./sq. in.


Fuel Supply
Carburetor Zenith D/D
Choke 22 mm
Main 85
Compensating 75
Starter 100
Slow Running 55


Valving
Intake tappet clearance 0.0115" - 0.0135" (cold)
Exhaust tappet clearance 0.015" - 0.017" (cold)
Valve-timing indication Timing wheels
Intake valve opens 9½° BTDC at 0.015" clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.020" - 0.022"
Ignition timing indication Offset drive timing pin
Ignition timing 5° BTDC


Clutch
Clutch type Single Dry Plate
Clutch linings Woven asbestos


Brakes
Brake type Mechanical 4-wheel
Brake linings Woven asbestos


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 1° 30'
Caster angle 5° 15'
King pin angle 7° 45'

22 H.P. V8 (1936-39)
Engine
Bore & Stroke 66.04mm x 81.28mm
Displacement 2228cc
Firing order 1,5,4,8,6,3,7,2
Oil pressure (hot) 30 lb./sq. in.


Fuel Supply
Carburetor Stromberg Dual
Choke 0.81"
Main 0.035"
Starter 71


Valving
Intake tappet clearance 0.011" - 0.013" (cold)
Exhaust tappet clearance 0.015" - 0.017" (cold)
Valve-timing indication Gear Teeth
Intake valve opens 9½° BTDC at 0.012" clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.020" - 0.022"
Ignition timing indication -
Ignition timing 4° BTDC


Clutch
Clutch type Single Dry Plate Damper springs
Clutch linings Moulded asbestos


Brakes
Brake type Mechanical 4-wheel
Brake linings Woven


Wheel Alignment
Toe-In 3⁄32"
Camber 0° 45' to 1° 7'
Caster angle 4½° to 9°
King pin angle 8° 3' to 8° 15'

30 H.P. (1936-37)
Engine
Bore & Stroke 77.79mm x 95.25mm
Displacement 3622cc
Firing order 1,5,4,8,6,3,7,2
Oil pressure (hot) 25 - 30 lb./sq. in.


Fuel Supply
Carburetor Ford Stromberg D/D or Solex
Choke 0.935"
Main 0.050"
Starter 71
Slow Running 0.025"


Valving
Intake tappet clearance 0.011" - 0.013" (cold)
Exhaust tappet clearance 0.011" - 0.013" (cold)
Valve-timing indication Marks on timing Gear Teeth
Intake valve opens 9° 22' BTDC at 0.015" clearance


Ignition
Breaker gap 0.014" - 0.016" (Lucas and small cam);
0.012" - 0.014" (Large cam)
Plug gap 0.025"
Ignition timing indication Offset drive
Ignition timing 4° BTDC; 10° BTDC (Lucas)


Clutch
Clutch type Single Dry Plate spring Damper Cent. assisted
Clutch linings Moulded asbestos


Brakes
Brake type Rod (1936); Cable (1937-38); Hydraulic (1939)
Brake linings Primary Woven; Secondary moulded


Wheel Alignment
Toe-In 1⁄16"
Camber 1° to 1° 10'
Caster angle 4½° to 9°
King pin angle 8°


30 H.P. Pilot (1947-52)
Engine
Bore & Stroke 77.79mm x 95.25mm
Displacement 3622cc
Firing order 1,5,4,8,6,3,7,2
Oil pressure (hot) 25 - 30 lb./sq. in.


Fuel Supply
Carburetor Solex Dual D/D
Choke 25mm
Main 110
Air correction 200
G. S. 145
G.A. 5.5


Valving
Intake tappet clearance 0.011" - 0.013" (cold)
Exhaust tappet clearance 0.011" - 0.013" (cold)
Valve-timing indication Marks on timing Gear Teeth
Intake valve opens 9° 22' BTDC at 0.015" clearance


Ignition
Breaker gap 0.014" - 0.016" (Lucas and small cam);
0.012" - 0.014" (Large cam)
Plug gap 0.025"
Ignition timing indication Offset drive
Ignition timing TDC


Clutch
Clutch type Single Dry Plate spring and Friction Damper
Clutch linings Woven


Brakes
Brake type Front: hydraulic; rear: mechanical
Brake linings -


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 0° 45' to 1° 7'
Caster angle 4½° to 9°
King pin angle 8° 3' to 8° 15'

Consul 1½-litre (1951-55)
Engine
Bore & Stroke 79.37mm x 76.2mm
Displacement 1508cc
Firing order 1,2,4,3
Oil pressure (hot) 50 - 60 lb./sq. in.


Fuel Supply
Carburetor Zenith D/D
Choke 26mm
Main 95
Compensating 80
Pump 60
Slow Running 50


Valving
Intake tappet clearance 0.014" (hot)
Exhaust tappet clearance 0.014" (hot)
Valve-timing indication Crankshaft Pulley
Intake valve opens 17° 22' BTDC at nil clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.032"
Ignition timing indication Offset drive
Ignition timing 11° BTDC


Clutch
Clutch type Single Dry Plate spring and Friction Damper
Clutch linings Woven


Brakes
Brake type Hydraulic
Brake linings Woven


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 1° 30' to 0°
Caster angle 0° ± 30'
King pin angle 2° 45' to 4°


Zephyr Six and Zodiac (1951-56)
Engine
Bore & Stroke 79.37mm x 76.2mm
Displacement 2262cc
Firing order 1,5,3,6,2,4
Oil pressure (hot) 50 - 60 lb./sq. in.


Fuel Supply
Carburetor Zenith D/D
Choke 27mm
Main 90
Compensating 100
Pump 70
Slow Running 55


Valving
Intake tappet clearance 0.014" (hot)
Exhaust tappet clearance 0.014" (hot)
Valve-timing indication Crankshaft Pulley
Intake valve opens 17° 22' BTDC at nil clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.032"
Ignition timing indication Offset drive
Ignition timing 11° BTDC


Clutch
Clutch type Single Dry Plate spring and Friction Damper
Clutch linings Woven


Brakes
Brake type Hydraulic
Brake linings Woven


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 1° 30' to 0°
Caster angle 0° ± 30'
King pin angle 2° 45' to 4°


Anglia, Prefect, Escort, and Squire (1954-59)
Engine
Bore & Stroke (2/5") 63.5mm x (3.64") 92.456mm
Displacement (71.55 cu. in.) 1172cc
Firing order 1,2,4,3
Oil pressure (hot) 30 lb./sq. in.


Fuel Supply
Carburetor D/D
Choke 21mm
Main 110mm
Slow Running 50mm


Valving
Intake tappet clearance 0.0115" - 0.0135" (cold)
Exhaust tappet clearance 0.0115" - 0.0135" (cold)
Valve-timing indication Marked crankshaft and camshaft gears
Intake valve opens 3° 30' BTDC at 0.015" clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.025"
Ignition timing indication Offset drive Pulley and pointer
Ignition timing 5° BTDC


Clutch
Clutch type Single Plate
Clutch linings Asbestos composition


Brakes
Brake type Hydraulic
Brake linings Woven


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 0° 30' to 2° 15'
Caster angle 1° to 3°
King pin angle 3° 30' to 5°


Anglia (105E) (1959-60)
Engine
Bore & Stroke 80.96mm x 48.41mm
Displacement 996.6cc
Firing order 1,2,4,3
Oil pressure (hot) 35 - 40 lb./sq. in.


Fuel Supply
Carburetor Solex 30 ZIC-2
Choke 22
Main 115mm
Starting 125
Air Correction 175
Slow Running 40


Valving
Intake tappet clearance 0.008" (cold)
Exhaust tappet clearance 0.018" (cold)
Valve-timing indication Timing wheels
Intake valve opens 10° BTDC at 0.015" clearance


Ignition
Breaker gap 0.015"
Plug gap 0.028" - 0.033"
Ignition timing indication Pulley and pointer
Ignition timing 10° BTDC


Clutch
Clutch type Single Dry Plate
Clutch linings Ferodo RYZ or Mintex H18


Brakes
Brake type Hydraulic
Brake linings Chekko XL9Z


Wheel Alignment
Toe-In 0.012" to 0.019"
Camber 0° 30' to 2°
Caster angle 1° 30' to 3°
King pin angle 4° 45' to 6° 15'

Prefect (107E) (1959-60)
Engine
Bore & Stroke 80.96mm x 48.41mm
Displacement 996.6cc
Firing order 1,2,4,3
Oil pressure (hot) 35 - 40 lb./sq. in.


Fuel Supply
Carburetor Solex 30 ZIC-2
Choke 22
Main 115mm
Starting 125
Air Correction 175
Slow Running 40


Valving
Intake tappet clearance 0.008" (cold)
Exhaust tappet clearance 0.018" (cold)
Valve-timing indication Timing wheels
Intake valve opens 10° BTDC at 0.015" clearance


Ignition
Breaker gap 0.015"
Plug gap 0.028" - 0.033"
Ignition timing indication Pulley and pointer
Ignition timing 10° BTDC


Clutch
Clutch type Single Dry Plate
Clutch linings Ferodo RYZ or Mintex H18


Brakes
Brake type Hydraulic
Brake linings Chekko XL9Z


Wheel Alignment
Toe-In 0.06" to 0.012"
Camber 0° 45' to 2° 15'
Caster angle 1° to 2° 30'
King pin angle 3° 30' to 5°


Popular (1953-59)
Engine
Bore & Stroke (2/5") 63.5mm x (3.64") 92.456mm
Displacement (71.55 cu. in.) 1172cc
Firing order 1,2,4,3
Oil pressure (hot) 30 lb./sq. in.


Fuel Supply
Carburetor D/D
Choke 22mm
Main 85mm
Air Correction 75
Slow Running 55mm


Valving
Intake tappet clearance 0.0115" - 0.0135" (cold)
Exhaust tappet clearance 0.015" - 0.017" (cold)
Valve-timing indication Mark on timing teeth
Intake valve opens 9° 30' BTDC at 0.015" clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.020" - 0.022"
Ignition timing indication Offset drive
Ignition timing 5° BTDC


Clutch
Clutch type Single Plate
Clutch linings Asbestos composition


Brakes
Brake type Mechanical
Brake linings Woven


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 1° 30'
Caster angle 4° 15'
King pin angle 8° 15'

Popular (100E) (1959-60)
Engine
Bore & Stroke 63.5mm x 92.5mm
Displacement 1172cc
Firing order 1,2,4,3
Oil pressure (hot) 30 lb./sq. in.


Fuel Supply
Carburetor Solex 26 ZIC-2
Choke 21
Main 110
Compensating 120
Economy 160
Slow Running 50


Valving
Intake tappet clearance 0.0115" - 0.0135" (cold)
Exhaust tappet clearance 0.0115" - 0.0135" (cold)
Valve-timing indication Timing wheels
Intake valve opens 3° 30' BTDC at 0.015" clearance


Ignition
Breaker gap 0.015"
Plug gap 0.025"
Ignition timing indication Pulley and pointer
Ignition timing 5° BTDC (8° BTDC for premium fuel)


Clutch
Clutch type Single Dry Plate
Clutch linings Ferodo RYZ


Brakes
Brake type Hydraulic
Brake linings Chekk XL9Z


Wheel Alignment
Toe-In 0.06" to 0.12"
Camber 0° 45' to 2° 15'
Caster angle 1° to 3°
King pin angle 3° 30' to 5°


New Zephyr, New Zodiac Mark II (1956)
Engine
Bore & Stroke 82.55mm x 79.5mm
Displacement 2553cc
Firing order 1,5,3,6,2,4
Oil pressure (hot) Warning light


Fuel Supply
Carburetor D/D
Choke 31
Main 155
Slow Running 50


Valving
Intake tappet clearance 0.014" (hot)
Exhaust tappet clearance 0.014" (hot)
Valve-timing indication Timing sprockets
Intake valve opens 17° BTDC at nil tappet clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.032"
Ignition timing indication Notch on crankshaft pulley
Ignition timing 8° BTDC


Clutch
Clutch type EnFo Single Plate
Clutch linings Woven asbestos


Brakes
Brake type Hydraulic
Brake linings Woven


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 0° 30' to 2° 15'
Caster angle -0° 15' to +0° 45' (before Sept 1956);
0° to 1° 15' (after Sept 1956)
King pin angle 3° 30' to 4° 30'

New Consul Mark II (1956-June 1958)
Engine
Bore & Stroke 82.55mm x 79.55mm
Displacement 1703cc
Firing order 1,2,4,3
Oil pressure (hot) 50 - 60 lb./sq.in.


Fuel Supply
Carburetor Double Concentric
Choke 26
Main 115
Power 65
H/S Bleed 70
Accl. Pump 70
Progress. 2 x 80
Idling 45


Valving
Intake tappet clearance 0.014" (hot)
Exhaust tappet clearance 0.014" (hot)
Valve-timing indication Marks on timing sprockets
Intake valve opens 17° BTDC at nil tappet clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.032"
Ignition timing indication Pulley and timing cover
Ignition timing 8° BTDC


Clutch
Clutch type Single Dry Plate 8" dia.
Clutch linings Woven asbestos


Brakes
Brake type Hydraulic
Brake linings Woven


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 0° 30' to 2° 15'
Caster angle 0° to 1° 15' (before Sept 1956);
0° to 1° 15' (after Sept 1956)
King pin angle 3° 30' to 4° 30'

New Consul Mark II (June 1958 - 1960)
Engine
Bore & Stroke 82.55mm x 79.55mm
Displacement 1703cc
Firing order 1,2,4,3
Oil pressure (hot) 50 - 60 lb./sq.in.


Fuel Supply
Carburetor Single venturi D/D
Choke 26
Main 97
Compensating 80
Slow running 45mm


Valving
Intake tappet clearance 0.014" (hot)
Exhaust tappet clearance 0.014" (hot)
Valve-timing indication Marks on timing sprockets
Intake valve opens 17° BTDC at nil tappet clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.032"
Ignition timing indication Pulley and timing cover
Ignition timing 8° BTDC


Clutch
Clutch type Single Dry Plate 8" dia.
Clutch linings Woven asbestos


Brakes
Brake type Hydraulic
Brake linings Woven


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 0° 30' to 2° 15'
Caster angle 0° to 1° 15'
King pin angle 3° 30' to 4° 30'

New Zephyr and Zodiac Mark II (Nov. 1956 - 1960)
Engine
Bore & Stroke 82.55mm x 79.5mm
Displacement 2553cc
Firing order 1,5,3,6,2,4
Oil pressure (hot) 50 - 60 lb./sq.in.


Fuel Supply
Carburetor Double venturi D/D
Choke 31
Main 145
Power 107
H/S bleed 100
Accl. pump 70
Progression 2 x 80
Slow Running 50


Valving
Intake tappet clearance 0.014" (hot)
Exhaust tappet clearance 0.014" (hot)
Valve-timing indication Marks on timing sprockets
Intake valve opens 17° BTDC at nil tappet clearance


Ignition
Breaker gap 0.014" - 0.016"
Plug gap 0.032"
Ignition timing indication Pulley and timing cover
Ignition timing 8° BTDC


Clutch
Clutch type Single Dry Plate or Automatic transmission
Clutch linings Woven asbestos


Brakes
Brake type Hydraulic
Brake linings Woven


Wheel Alignment
Toe-In 1⁄16" to 1⁄8"
Camber 0° 30' to 2° 15'
Caster angle 0° to 1° 15'
King pin angle 3° 30' to 4° 30'